Die Casting
Four decades of aluminium die casting and machining knowhow
Utilizing tooling techniques and machining knowhows, Beyonics offers robust end-to-end aluminium casting solutions for the healthcare, automotive and technology sectors.
Beyonics specialize in providing high-quality CNC machining services, including milling, turning, EDM, wire EDM, surface grinding, finishing such as powder coating, for highly complex and intricate products. The CNC machining capability supports Beyonics’ strong die casting solutions.
Certified to IATF 16949 and ISO 9001, Beyonics has four decades of experience in PPAP and APQP, providing early customer involvement from mold flow analysis, DFM, VAVE, FMEA through die cast mold design, fabrication test and commission for mass production.
Applications
- Housings for ADAS applications such as camera, radar and laser systems to VDA 19 standards.
- ECU housings with good cleanliness and finishing to VDA 19 standards through automatic deburring and porosity control.
- Transmission valves die casting, machining and leakage test development and 100% leak test capability.
- Light weighting applications for electrical vehicles, such as housings for battery components.
- Thin wall applications through optimizing mold design and fabrication.
Through a unique combination of engineering, and construction
Engineering
Services
- Rapid Prototyping
- 3D Visualization of Solidification Results
- Validation Assembly of New Mold Designs
- Process Simulation
- Tooling Design
- Manufacturing Simulation
- Metallurgical Testing
- Dimensional Inspections
Machine
Type
- 100-850 ton die cast presses
- Automatic deburring and tumbling systems
- 3-axis and 4-axis CNC machines
Quality
Assurance
- Quality Assurance laboratory with full-fledged equipment such as smartscope, CMM, Spectrometer, X-Ray Scanner and different testers
- Full test lab that diagnose cleanliness, contamination of processes, parts and systems
- Strong FOT performance. >80% of CTF dimensions within specifications